濟南雕刻機廠家五軸雕刻機模具加工中心

模具生產(chǎn)需具備專業(yè)化的生產(chǎn)組織形式，且該形式與其他生產(chǎn)方式應(yīng)相適應(yīng)。www.gete-cnc.com
格特五軸加工中心數(shù)控雕刻機適用于高精度的雕刻加工，機床本體設(shè)計剛度好、精度高，采用伺服電機驅(qū)動，加工精度高，控制系統(tǒng)功能全、可靠性高， 價格合理，優(yōu)于國內(nèi)大部分其他廠家產(chǎn)品， 主要應(yīng)用于模具等高精度加工場合。主要特點是：1.單件生產(chǎn)2.制造質(zhì)量高3.形狀復(fù)雜4.材料硬度高www.getejixie.com

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詳細介紹：

濟南格特機械設(shè)備有限公司

一、格特五軸加工中心模具雕刻機應(yīng)用特性                                                                              

●  應(yīng)用加工材質(zhì)：代木、保麗龍泡沫、石膏、環(huán)氧樹脂、聚酯工業(yè)塑料及各類碳混化合物

●  應(yīng)用行業(yè)：汽車、風電、游艇輪船、軌道交通等模具以及大型三維立體產(chǎn)品件加工

●  加工軌跡：  三維曲面銑型 

 

二、格特五軸加工中心模具雕刻機技術(shù)參數(shù)                                                                                                                                                         

●  加工尺寸                                                                              

   X：1220mm                                                                                  

   Y：2440mm                                                                                   

   Z：950mm                                                                               

●  三軸快速移動速度                                                                   

   X：40000mm/分                                                                                 

   Y：40000mm/分                                                                                    

   Z：10000mm/分

●  重復(fù)定位精度：± 0.02mm                                                                                 

●  A軸旋轉(zhuǎn)度數(shù)：±120°                                                                        

●  C軸旋轉(zhuǎn)度數(shù)：± 210°                                                                     

●  運行指令：G代碼                                                                            

●  主軸刀頭輸出功率：10KW                                                                         

●  主軸轉(zhuǎn)速：24000轉(zhuǎn)                                                                                     

●  刀柄規(guī)格：HSK.F63.ER40                                                                                        

●  工作電源：AC380V/50HZ  

三、格特五軸加工中心模具雕刻機部件配置                                                                           

● 雙擺頭：HS655（意大利HSD）                                                            

● 控制系統(tǒng)：意大利歐賽（OSAI）                                                                                                                                                                                                                                              

● 三軸斜齒條：德國亞特蘭大斜齒條                                                                 

模數(shù)：3mm                                                                                   

● 電器主件：德國施耐德(SHINEDER)                                                                                                                                                                                                                                                                                                                                                                                                                             

● 電纜線拖鏈：德國伊格斯(IGS)                                                                                           

● 導(dǎo)軌：臺灣銀泰(PMI）方形導(dǎo)軌（3層LACAS刮屑防塵、5000公里自潤滑免維護）                        

  X1/X2：45mm                                                                             

  Y：45mm                                                                                    

  Z：30mm                                                                                    

● 伺服驅(qū)動系統(tǒng)：日本安川（YASKAWA）

  電機功率：X1/X2（4.4KW)

            Y(4.4KW)

            Z(2.9KW)                                                                                                                                                                                                                                                                                                                                                                                              

● 減速機（齒輪變速箱）：臺灣APEX 或德國 艾斯樂(ELSELE)                                                                      

減速比：X1/X2（1:10）                                                                                                                                                                       

        Y（1:10）                                                                                         

        Z（1:35）                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           

● 變頻器：臺灣臺達（DELTA）                                                             

● 選配軟件：AlphaCAM, Catia, Ug.

● 選配臺面：真空吸附等

四、     格特五軸加工中心模具雕刻機生產(chǎn)工藝：

1、床身變形量熱處理工藝：                                                                                                                                           

粗、精加工前，二次退火消除內(nèi)應(yīng)力變形量                                                                               

2、三軸垂直度：                                                                                     

粗加工：使用龍門刨床加工三軸的齒條、導(dǎo)軌安裝基準面                                               

精加工：使用進口五面銑加工中心，同一定位基點下（一刀活），精銑三軸的齒條、導(dǎo)軌基準面，同時加工定位銷、安裝螺孔                                                   

3、精度保證條件： 使用激光干涉儀做三軸精度補償 

五、格特五軸加工中心模具雕刻機技術(shù)支持和服務(wù)                                                                                     

1．設(shè)備安裝和調(diào)試                                                                              

● 設(shè)備到達用戶后，格特工程師開始現(xiàn)場進行設(shè)備安裝、調(diào)試、培訓(xùn)                                            

● 用戶準備：安裝機床前，用戶應(yīng)提前保證卸貨設(shè)備、安裝場地和地面基礎(chǔ)、                                                                                                                                                                                                                                                                     

三相電源、電腦、插排、穩(wěn)壓器、漏電保護器

 2、培訓(xùn)  

*售前免費為客戶進行使用培訓(xùn)。

*受訓(xùn)人要具備一定的相關(guān)學(xué)歷和知識，供貨方將對客戶進行編程、操作、加工

和日常維護方面的培訓(xùn)，受訓(xùn)人要固定，認真學(xué)習。

*供貨方技術(shù)工程師不定期對客戶進行回訪，與客戶進行機器操作、產(chǎn)品加工方

面的技術(shù)交流，用戶可以隨時以電話和郵件的形式，咨詢格特任何問題   

3、維修服務(wù)                                                                                

● 保修期內(nèi)：                                                                                            

1、正確操作和保養(yǎng)機器情況下，免費故障維修、更換零部件（易損件除外）                                                                        

2、保修期為客戶提供兩次免費維護保養(yǎng)、一次精度補償                                                                                   

3、因客戶不正確操作，維護或自行改造、修理、挪移設(shè)備引發(fā)的故障；自然災(zāi)害等不可抗力引起的損壞不在保修范圍內(nèi)                                                            

● 保修期外：終身維修，收取相應(yīng)服務(wù)費和零部件更換成本費                                     

● 一般維修工作上門進行，維修相應(yīng)時間不超過36小時